Nickel-Base Alloy Casting
Nickel-base alloys contain nickel, chromium and molybdenum and are known for their high strength and resistance to heat, corrosion and wear. They are also easily welded and fabricated and provide superior resistance to cracking and stress corrosion. Investment castings made from nickel-based alloys are commonly used in applications involving high heat or corrosive operating environments such as aerospace, marine and chemical industries.
Precision Investment Casting Nickel Base Alloys manufacturer
Investment casting produces tight tolerances and a smooth finish and is an ideal process for complex designs. It is a cost-effective and efficient solution and is used create components for a wide range of industries including aerospace, medical, military, marine and more.
Monel® Nickel-Base Alloys
Composed of a high level of nickel, plus copper, manganese, iron, carbon and silicon. Provides excellent strength and corrosion resistance and can be hot- or cold-worked and easily welded. We offer the following Monel® nickel-base alloys for investment casting:
D Monel
Monel M35-1
S Monel
Hastalloy® Nickel-Base Alloys
Contains nickel, chromium, molybdenum and tungsten for high strength and corrosion resistance, even at high temperatures. Provides good ductility and is easily fabricated, welded, forged and cold-worked. The following alloys are available for precision investment casting:
Hastalloy X
Hastalloy 276
Inconel Nickel-Base Alloys
An austenitic alloy composed of nickel, chromium and iron for excellent corrosion resistance at high temperatures. It retains strength across a wide temperature range and is ideal for extreme environments. We offer the following alloys for investment casting:
Inconel 600
Inconel 625
Ni Resist Nickel-Base Alloy
Austenitic alloys that provide good hardness and dampening, and some wear and corrosion resistance. Ni Resist alloys have good strength and dimensional stability at high temperatures and are machinable but not weldable. We offer the following Ni Resist alloys for the investment casting process:
Ni Resist (Type D)
NICKEL BASED ALLOY CASTING BY LOST WAX VACUUM INVESTMENT CASTING Process
Nickel-based alloy refers to a high alloy with nickel as the matrix (generally greater than 50%) and copper, molybdenum, chromium and other elements as alloying elements. The main alloying elements of nickel-based alloys are chromium, tungsten, molybdenum, cobalt, aluminum, titanium, boron, zirconium and so on. Among them, Cr, Al, etc. mainly play an anti-oxidation effect, and other elements have solid solution strengthening, precipitation strengthening and grain boundary strengthening. Nickel-based alloys mostly have austenitic structure. In the state of solid solution and aging treatment, there are also intermetallic phases and metal carbonitrides on the austenite matrix and grain boundaries of the alloy.
Nickel-based alloys have high strength and good oxidation resistance, corrosion resistance and high temperature resistance in the range of 650 to 1000°C. Nickel-based alloy is a common high-temperature resistance alloy. Nickel-based alloys are subdivided into nickel-based heat-resistant alloys, nickel-based corrosion resistant alloys, nickel-based wear-resistant alloys, nickel-based precision alloys and nickel-based shape memory alloys according to their main properties. Nickel-based superalloys, iron-based superalloys and nickel-based superalloys are collectively referred to as high-temperature alloys. Therefore, nickel-based superalloys are referred to as nickel-based alloys. Nickel-based superalloy series materials are widely used in aviation, aerospace, petroleum, chemical, nuclear energy, metallurgy, marine, environmental protection, machinery, electronics and other fields. The grades and heat treatment methods selected for different mechanical parts will be different.
Nickel-based alloys are generally cast through an investment casting process. The common grades of nickel-based alloys for casting are as follows:
1) Ni-Cr-Mo alloy, Hastelloy series C-276, C-22, C-2000, C-4, B-3
2) Ni-Cr alloy: Inconel 600, Inconel 601, Inconel 625, Inconel 718, Inconel X 750, Incoloy 800, Incoloy 800H, Incoloy 800HT, Incoloy 825;
3) Ni-Cu alloy, Monel 400, Monel K500
Services DescriptionSurface Treatment ServicesPowder Coating, Anodization, Electrophotesis, Chrome Plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, Geormet, Zintek, etc.CNC Precision Machining ServicesLathing, Milling, Turning, Honing, Drilling, Boring, Tapping, Wire Electrode Cutting, Grinding...etc.Inspection and Quality ControlSpectrum Analyzer, CMM, Hardness Tester, Tensile Strength Tester, Yild Strentgh Testor, Sealing Pressure Tester, Carbon Sulfur Analyzer, Metallurgical Microscopy, Press Force Tester...etc.
Applications of super alloy Casting and Machining Parts:
- Automobile Parts: Brake Disc, Connect Rod, Drive Axle, Drive Shaft, Control Arm, Gearbox Housing, Gearbox Cover, Clutch Cover, Clutch Housing, Wheels, Filter Housing, C.V. Joint Housing, Lock Hook.
- Truck Parts: Rocker Arms, Transmission Gearbox, Drive Axles, Gear Housing, Gear Cover, Towing Eye, Connect Rod, Engine Block, Engine Cover, Joint Bolt, Power Takeoff, Crankshaft, Camshaft, Oil Pan.
- Hydraulic Parts: Hydraulic Cylinder, Hydraulic Pump, Gerotor Housing, Vane, Bushing, Hydraulic Tank, Hydraulic Cylinder Head, Hydraulic Cylinder Triangle Bracket.
- Agricultural Machinery and Tractor Parts: Gear Housing, Gear Cover, Connect Rod, Torque Rod, Engine Block, Engine Cover, Oil Pump Housing, Bracket, Hanger, Hook, Bracket.
- Rail Trains and Freight Cars: Shock Absorber Housing, Shock Absorber Cover, Draft Gear Housing, Draft Gear Cover, Wedge and Cone, Wheels, Brake Systems, Handles, Guids.
- Construction Machinery Parts: Gear, Bearing Seat, Gear Pump, Gearbox Housing, Gearbox Cover, Flange, Bushing, Boom Cylinder, Support Bracket, Hydraulic Tank, Bucket Teeth, Bucket.
- Logistics Equipment Parts: Wheels, Caster, Bracket, Hydraulic Cylinder, Forklift Spare Parts, Lock Case,
- Valve and Pump Parts: Valve Body (Housing), Butterfly Valve Disc, Ball Valve Housing, Flange, Connector, Camlock, Open Impeller, Close Impeller, Pump Housing (Body), Pump Cover.
